Chemical Compatibility and Storage Guidelines

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Chemical Compatibility and Storage Guidelines

 

Chemical Storage Rules

  • Prevent sorting and storing chemicals alphabetically unless they have been separated into hazard classes.
  • Ensure caps and lids on all chemical containers are closed tightly to prevent evaporation.
  • Avoid storing chemicals on countertops or in fume hoods except those currently in use. In these locations chemicals are more readily knocked over; laboratory personnel chance of exposure is greatly increased, and the chemicals are unprotected if a fire were to occur in the laboratory.
  • Reduce the possibility of spillage, by NOT storing chemicals on the floor.
  • Use spill trays in situations, such as tissue culture vacuum lines, to contain chemical or media waste bottles.
  • Date chemicals when received and when opened. If the chemical degrades in quality or becomes unsafe after prolonged storage, note the shelf-life expiration date.
  • Maintain a permanent inventory and verify annually.
  • Do not store chemicals (except cleaners) under sinks.
  • Purchase only quantities that are needed to avoid stockpiling chemicals.
  • Conduct periodic cleanouts to prevent accumulating unnecessary chemicals.
  • Dispose properly or share with another research group chemicals that are no longer needed.
  • Avoid exposing chemicals to heat or direct sunlight. This may lead to the deterioration of storage containers and labels, as well as the degradation of the chemicals.
  • Store flammable materials (flammable liquids, flammable solids, etc) in a certified flammable safety cabinet. NEVER store flammable liquids in a domestic refrigerator. Only laboratory-safe, explosion-proof, or certified flammable liquid refrigerators can be used to store solvents.

 


Specific Chemical Storage Requirements

 

Acids

  • Segregate oxidizing acids from organic acids, and flammable and combustible materials.
  • Segregate acids from bases.
  • Segregate acids from reactive metals such as sodium, potassium, and magnesium.
  • Store acetic acid as a flammable liquid. This is an organic (carboxylic) acid that will react if it comes in contact with an oxidizing acid.
  • Nitric acid and hydrochloric acid may be stored in the same corrosive storage cabinet, but they must be kept in separate drip trays. These can combine to form chlorine and nitrosyl chloride gases — both are toxic.
  • Segregate acids from chemicals that could generate toxic or flammable gasses upon contact, such as sodium cyanide, iron sulfide, and calcium carbide.

 

Bases

  • Segregate bases from acids, metals, explosives, organic peroxides and easily ignitable materials.
  • Do not store aqueous sodium and potassium hydroxide solutions in aluminum drip trays. These will corrode aluminum.

 

Solvents (Flammable and Combustible Liquids)

  • Store in approved safety cans or cabinets.
  • Segregate from oxidizing acids and oxidizers.
  • Keep away from any source of ignition: heat, sparks, or open flames.
  • Only laboratory-safe, explosion-proof, or certified flammable liquid refrigerators can be used to store solvents. Never store flammable liquids in a domestic refrigerator.

 

Oxidizers

  • Keep away from combustible and flammable materials.
  • Keep away from reducing agents such as zinc, alkali metals, hydrazine, oxalic acid, and formic acid.

 

Cyanides

  • Segregate from aqueous solutions, acids and oxidizers.

 

Water-Reactive Chemicals

  • Store in a cool, dry place, away from any water source.
  • Make certain that a Class D fire extinguisher is available in case of fire.

 

Pyrophoric Substances

  • If in original container store in a cool, dry place, making provisions for an airtight seal.
  • Store in a glove box after the material has been opened.

 

Light-Sensitive Chemicals

  • Store in amber bottles in a cool, dry, dark place.

 

Peroxide-Forming Chemical Storage

  • Most peroxide forming chemicals are also flammable liquids. Therefore, store in airtight containers in a flammable storage locker.
  • Segregate from oxidizers and acids.

 

Toxic Chemicals Storage

  • Store according to the nature of the chemical, using appropriate security where necessary.

 

Flammable Liquid Storage

All flammable and combustible liquids and solids must be stored in an appropriate manner to protect people and property from fire and explosion hazards. In CWRU laboratories, a net volume of two gallons (7.6 liters) of flammable liquids or solids must be stored in a certified flammable storage cabinet when it not in use.
Flammable storage cabinets are important to fire safety because they extend the amount of time it takes for fire to spread to other areas, thus allowing time to escape and time for fire responders to arrive. The following information can be found in the CWRU EHS Standard Operating Procedure for Flammable Safety Cabinets:

  • Maximum allowed flammable liquids in a laboratory,
  • Location of and storage of Flammable Storage Cabinets,
  • Recommended size of Flammable Liquid Storage Cabinets for different amounts of material.

 

Why should solvents never be stored in a domestic refrigerator?

  • A flammable liquid is defined, by the OSHA Hazard Communication Standard, as any liquid, which has a flashpoint at or below 93°C (200°F). (Flashpoint is the lowest temperature at which a liquid can form an ignitable mixture in air near the surface of the liquid. The lower the flash point, the easier it is to ignite the material.)
  • Refrigerator temperatures are typically higher than the flash points of flammable liquids stored inside, therefore vapor accumulation can occur.
  • There are a number of sources of ignition which are within or exposed to the refrigerated storage area of a standard domestic fridge such as thermostats, light switches, and heater strips.
  • Vapors from flammable liquid spills or leaks can readily accumulate in the bottom of a refrigeration unit which is where the compressor and it's circuits are typically located.

 

Typical storage considerations may include temperature, ignition control, ventilation, segregation and identification. Proper segregation is necessary to prevent incompatible materials from inadvertently coming into contact. If incompatible materials were to come into contact, fire, explosion, violent reactions or toxic gases could result.

When segregating chemicals, acids should not be stored with bases, and oxidizers should not be stored with organic materials or reducing agents. Physical barriers and/or distance are effective for proper segregation.

If cabinets are used to segregate chemicals, consider the compatibility of the chemicals with the cabinet. For example, corrosives, like strong acids and caustics, will corrode most metal cabinets. Non-metallic or epoxy-painted cabinets are available and will provide a better service life with these types of chemicals. Some acids and bases may damage the epoxy-painted surfaces of a cabinet if a spill occurs. Also, perchloric acid should not be stored in a wooden cabinet.

There are cabinets designed specifically to store flammable liquids. It is important to be aware of the maximum allowable container size and maximum quantities for storage in cabinets based on the category of the flammable. The category of a flammable is determined by its flash point and boiling point. The Occupational Safety and Health Administration (OSHA) has defined a flammable liquid as any liquid having a flash point of not more than 93° C or 199.4° F (29CFR 1910.106(a)(19)). OSHA further classifies flammables into four categories. 29 CFR 1910.106(a)(19)(i-v) and Table B.6.1 of 29 CFR 1910.1200 Appendix B provides the criteria for the four flammable liquid categories:

Category Criteria
1 Flash point
2 Flash point 95 °F
3 Flash point > 73.4 °F and ≤ 140 °F
4 Flash point > 140 °F and ≤ 199.4 °F

 

The following chart lists the maximum volume of flammables that can be stored in a single container type:

Maximum Allowable Size of Containers and Portable Tanks
Container Type
Category 1 Category 2 Category 3 Category 4
Glass or approved plastic 1 pint 1 quart 1 gallon 1 gallon
Metal (other than DOT drums) 1 gallon 5 gallons 5 gallons 5 gallons
Safety Cans 2 gallons 5 gallons 5 gallons 5 gallons
Metal Drums (DOT spec.) 60 gallons 60 gallons 60 gallons 60 gallons
Approved Portable Tanks 660 gallons 660 gallons 660 gallons 660 gallons

 

The following chart lists the maximum volume of flammables that can be stored in a single flammable storage cabinet.

Maximum Storage Quantities for Cabinets
Liquid Class Maximum Storage Capacity
Category 1 60 Gallons
Category 2 60 Gallons
Category 3 60 Gallons
Category 4 120 Gallons*

*Not more than 60 gallons may be Category 1, 2, or 3 liquids. No more than 120 gallons of Category 4 liquids may be stored in a storage cabinet, according to OSHA 29 CFR 1910.106(d)(3)(i).

For ease of locating chemicals, many storerooms organize chemicals alphabetically. However, chemical storage based upon an alphabetical arrangement of chemicals may inadvertently locate incompatible materials in close proximity to one another. A few examples of this potentially dangerous storage method are demonstrated by the following pairs of incompatible materials:

Chemical Reaction
Acetic acid and acetaldehyde Polymerization of acetaldehyde
Copper (II) sulfide and cadmium chlorate Explosive reaction
Hydrogen peroxide and iron (II) sulfide Reacts vigorously
Sodium nitrite and sodium thiosulfate Explosive when heated

 

Other common examples of incompatible chemicals:

Chemical Is Incompatible and Should Not Be Mixed or Stored With
Acetic acid Chromic acid, nitric acid, hydroxyl compounds, ethylene glycol, perchloric acid, peroxides, permanganates
Acetylene Chlorine, bromine, copper, fluorine, silver, mercury
Acetone Concentrated nitric and sulfuric acid mixtures
Alkali and alkaline earth metals (such as powdered aluminum or magnesium, calcium, lithium, sodium, potassium) Water, carbon tetrachloride or other chlorinated hydrocarbons, carbon dioxide, halogens
Ammonia (anhydrous) Mercury, chlorine, calcium hypochlorite, iodine, bromine, hydrofluoric acid (anhydrous)
Ammonium nitrate Acids, powdered metals, flammable liquids, chlorates, nitrates, sulfur, finely divided organic or combustible materials
Aniline Nitric acid, hydrogen peroxide
Arsenical materials Any reducing agent
Azides Acids
Bromine See Chlorine
Calcium oxide Water
Carbon (activated) Calcium hypochlorite, all oxidizing agents
Carbon tetrachloride Sodium
Chlorates Ammonium salts, acids, powdered metals, sulfur, finely divided organic or combustible materials
Chromic acid and chromium trioxide Acetic acid, naphthalene, camphor, glycerol, alcohol, flammable liquids in general
Chlorine Ammonia, acetylene, butadiene, butane, methane, propane (or other petroleum gases), hydrogen, sodium carbide, benzene, finely divided metals, turpentine
Chlorine dioxide Ammonia, methane, phosphine, hydrogen sulfide
Copper Acetylene, hydrogen peroxide
Cumene hydroperoxide Acids (organic or inorganic)
Cyanides Acids
Flammable liquids Ammonium nitrate, chromic acid, hydrogen peroxide, nitric acid, sodium peroxide, halogens
Fluorine Everything
Hydrocarbons (such as butane, propane, benzene) Fluorine, chlorine, bromine, chromic acid, sodium peroxide
Hydrocyanic acid Nitric acid, alkali
Hydrofluoric acid (anhydrous) Ammonia (aqueous or anhydrous)
Hydrogen peroxide Copper, chromium, iron, most metals or their salts, alcohols, acetone, organic materials, aniline, nitromethane, combustible materials
Hydrogen sulfide Fuming nitric acid, oxidizing gases
Hypochlorites Acids, activated carbon
Iodine Acetylene, ammonia (aqueous or anhydrous), hydrogen
Mercury Acetylene, fulminic acid, ammonia
Nitrates Sulfuric acid
Nitric acid (concentrated) Acetic acid, aniline, chromic acid, hydrocyanic acid, hydrogen sulfide, flammable liquids, flammable gases, copper, brass, any heavy metals
Nitrites Acids
Nitroparaffins Inorganic bases, amines
Oxalic acid Silver, mercury
Oxygen Oils, grease, hydrogen, flammable liquids, solids or gases
Perchloric acid Acetic anhydride, bismuth and its alloys, alcohol, paper, wood, grease, oils
Peroxide, organic Acids (organic or mineral), avoid friction, store cold
Phosphorus (white) Air, oxygen, alkalis, reducing agents
Potassium Carbon tetrachloride, carbon dioxide, water
Potassium chlorate Sulfuric and other acids
Potassium perchlorate (see also chlorates) Sulfuric and other acids
Potassium permanganate Glycerol, ethylene glycol, benzaldehyde, sulfuric acid
Selenides Reducing agents
Silver Acetylene, oxalic acid, tartartic acid, ammonium compounds, fulminic acid
Sodium Carbon tetrachloride, carbon dioxide, water
Sodium nitrate Ammonium nitrate and other ammonium salts
Sodium peroxide Ethyl or methyl alcohol, glacial acetic acid, acetic anhydrite, benzaldehyde, carbon disulfide, glycerin, ethylene glycol, ethyl acetate, methyl acetate, furfural
Sulfides Acids
Sulfuric acid Potassium chlorate, potassium perchlorate, potassium permanganate (similar compounds of light metals, such as sodium, lithium)
Tellurides Reducing agents

 

General Incompatibilities by Chemical Groups
Acids Alkalines, Combustibles, Flammables, Cyanides, Nitrates and Reactive Sulfides
Oxidizers Organics
Nitrates Acids
Ammoniated Compounds Hypochlorites / Bleach
Organics Nitrates Perchlorates / Oxidizers / Metals

 

In addition to chemical compatibility concerns, safe chemical handling requires regular inspections of chemical storage areas and maintenance of stringent inventory control.

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